Murali Sundaram

Murali Sundaram

Professor

Rhodes Hall

631

CEAS - Mechanical Eng - 0072

Professional Summary

Dr. Murali Sundaram is a Professor in the Department of Mechanical and Materials Engineering at the College of Engineering, University of Cincinnati. He has over 25 years of professional experience that includes ten years of industrial experience in precision manufacturing and three years of postdoctoral research experience in micro and nanomanufacturing. Dr. Sundaram is a recipient of a Faculty Early Career Development (CAREER) Award from the National Science Foundation. His research interests include Additive Manufacturing, Nano-Manufacturing, Nontraditional Machining, Micromachining, Hybrid Machining, CAD/CAM, Metrology and Process Simulation. Dr. Sundaram is advising/ has co-advised over 25 graduate students (including 6 Ph.D. students) and several undergraduate students. He has authored five book chapters and over 100 refereed publications. Dr. Sundaram serves as Associate Editor of SME's Journal of Manufacturing Processes and is an International Editorial Review Board member of the International Journal of Manufacturing, Materials and Mechanical Engineering. Dr. Sundaram is a member of ASME and SME.

Research Support

Grant: #CMMI-1137968 Investigators:Sundaram, Murali 08-15-2011 -07-31-2013 National Science Foundation Collaborative Research: EAGER: Exploratory Study of Nano Ultrasonic Machining Process Role:PI $49,998.00 Active

Grant: #CMMI-1120382 Investigators:Liu, Yijun; Sundaram, Murali; Qian, Dong; Schulz, Mark; Shanov, Vesselin; Vemaganti, Kumar; Yin, Zhangzhang 09-15-2011 -08-31-2015 National Science Foundation SNM: Carbon Nanotube Superfiber to Revolutionize Engineering Designs Role:Collaborator $1,145,685.00 Active

Grant: #Proposal #973 Investigators:Liu, Yijun; Sundaram, Murali; Qian, Dong; Schulz, Mark; Shanov, Vesselin; Vemaganti, Kumar; Yin, Zhangzhang 09-15-2011 -08-31-2015 Ohio Board of Regents SNM: Carbon Nanotube Superfiber to Revolutionize Engineering Designs Role:Collaborator $73,500.00 Active

Grant: #Check #059260 Investigators:Sundaram, Murali 03-18-2012 -09-30-2012 Byer Steel Group Study of Intermittent Breakage Issues During the Bending of A996 Reinforcing Bar Produced by AB Steel Mill in Cincinnati Role:PI $30,000.00

Grant: #CBET-1239779 Investigators:Dong, Zhongyun; Mast, David; Sundaram, Murali; Schulz, Mark; Shanov, Vesselin 09-01-2012 -08-31-2014 National Science Foundation A Pilot Microfactory for Nanomedicine Devices Role:Collaborator $498,084.00 Active

Grant: #OBR Action Fund #994 Investigators:Dong, Zhongyun; Mast, David; Sundaram, Murali; Schulz, Mark; Shanov, Vesselin 07-01-2012 -06-30-2014 Ohio Board of Regents A Pilot Microfactory for Nanomedicine Devices Role:Collaborator $80,000.00 Active

Grant: #CMMI-1400800 Investigators:Sundaram, Murali 04-15-2014 -03-31-2016 National Science Foundation Additive manufacturing of metal parts by electrochemical deposition Role:PI $239,434.00

Grant: #CMMI-1454181 Investigators:Sundaram, Murali 07-01-2015 -06-30-2020 National Science Foundation CAREER: An Integrated Research and Educational Program to Understand the Nano Additive Manufacturing by Electrochemical Deposition Role:PI $500,000.00

Grant: #Membership Agreement / W31P4Q-14-2-0001 Investigators:Anand, Sundararaman; Huang, Hongdao Samuel; Kim, J.; Lee, Jay; Sundaram, Murali; Vemaganti, Kumar 01-01-2015 -12-31-2019 Department of Defense Digital Manufacturing and Design Innovation (DMDI) - Intelligent Machining Role:Collaborator $.00

Grant: #CMMI-1562448 Investigators:Sundaram, Murali 07-01-2016 -06-30-2018 National Science Foundation Collaborative Research: Investigation of material removal in impact machining by loose abrasives Role:PI $50,000.00

Grant: #CMMI-1833112 Investigators:Sundaram, Murali 06-01-2018 -05-31-2021 National Science Foundation A Fundamental Study on Gas Film Formation and its Effect in Electrochemical Discharge Machining Process Role:PI $301,472.00 Active Type:Grant

Grant: #CMMI-1833112 Investigators:Sundaram, Murali 06-01-2018 -05-31-2021 National Science Foundation A Fundamental Study on Gas Film Formation and its Effect in Electrochemical Discharge Machining Process Role:PI $301,472.00 Active Level:Federal

Grant: #R40530 Investigators:Christensen, Eric; Mahoney, Mary; Rybicki, Frank; Sundaram, Murali; Vagal, Achala; Vogel, Craig 10-01-2019 -03-31-2020 UC's Urban Futures Digital Futures Anchor Development Program UC Digital Medical Lab Role:Collaborator $10,000.00 Active Level:Internal UC

Grant: #1955842 Investigators:Sundaram, Murali 07-01-2020 -06-30-2023 National Science Foundation A fundamental study on high entropy alloy formation by electrochemical additive manufacturing Role:PI $491,976.00 Awarded Level:Federal

Investigators:Sundaram, Murali 03-01-2022 -12-31-2022 Northrop Grumman Corporation Electrochemical Milling Design Role:PI 100000.00 Hold Level:Industry

Grant: #TDA N22A-T003 (XXXX-001-01) Investigators:Sundaram, Murali 01-18-2022 -01-17-2023 Department of the Navy Novel Multiphysics Modeling of Electroplating Process for Metallic Aerospace Components Role:PI 0.00 Hold Level:Federal

Grant: #TDA 2140-001-01 Investigators:Sundaram, Murali 01-01-2024 -12-16-2025 Department of the Navy Phase II STTR N22A-T003/Novel Multiphysics Modeling of Electroplating Process for Metallic Aerospace Components Role:PI 212500.00 Hold Level:Federal

Publications

Peer Reviewed Publications

Alkhaleel A.;Yu Z.;Sundaram M.;Rajurkar K.;Malshe A. (09-21-2006. ) Nanoscale features by electro- Machining using atomic force microscope .Transactions of the North American Manufacturing Research Institute of SME, , 34 ,437-444

Sundaram M.;Rajurkar K. (08-22-2007. ) Micro electro discharge machining by uniform tool shape Method - Study of relative wear .Transactions of the North American Manufacturing Research Institution of SME, , 35 ,137-144

Sundaram M.M.;Billa S.;Rajurkar K.P. (12-28-2007. ) Generation of high aspect ratio micro holes by a hybrid micromachining process.Proceedings of the ASME International Manufacturing Science and Engineering Conference 2007, MSEC2007, , 243-248 More Information

Sundaram M.;Pavalarajan G.;Rajurkar K. (04-01-2008. ) A study on process parameters of ultrasonic assisted micro EDM based on Taguchi method.Journal of Materials Engineering and Performance, , 17 (2 ) ,210-215 More Information

Sundaram M.;Rajurkar K. (09-29-2008. ) Toward freeform machining by micro electro discharge machining process .Transactions of the North American Manufacturing Research Institution of SME, , 36 ,381-388

Sundaram M.;Sarwade A.;Rachuri K.;Rajurkar K. (11-23-2009. ) Micro rotary ultrasonic machining .Transactions of the North American Manufacturing Research Institution of SME, , 37 ,621-628

Rajurkar K.;Levy G.;Malshe A.;Sundaram M.;McGeough J.;Hu X.;Resnick R.;DeSilva A. (01-01-2006. ) Micro and nano machining by electro-physical and chemical processes.CIRP Annals - Manufacturing Technology, , 55 (2 ) ,643-666 More Information

Sundaram M.;Cherku S.;Rajurkar K. (12-01-2009. ) Micro ultrasonic machining using oil based abrasive slurry.Proceedings of the ASME International Manufacturing Science and Engineering Conference, MSEC2008, , 2 ,221-226 More Information

Sundaram M.;Yildiz Y.;Rajurkar K. (12-01-2009. ) Experimental study of the effect of cryogenic treatment on the performance of electro discharge mach.Proceedings of the ASME International Manufacturing Science and Engineering Conference 2009, MSEC2009, , 2 ,215-222 More Information

Malshe A.;Rajurkar K.;Virwani K.;Taylor C.;Bourell D.;Levy G.;Sundaram M.;McGeough J.;Kalyanasundaram V.;Samant A. (06-25-2010. ) Tip-based nanomanufacturing by electrical, chemical, mechanical and thermal processes.CIRP Annals - Manufacturing Technology, , 59 (2 ) ,628-651 More Information

Sarwade A.;Sundaram M.M.;Rajurkar K.P. (11-16-2010. ) Micro rotary ultrasonic machining: Effect of machining parameters on material removal rate .Transactions of the North American Manufacturing Research Institution of SME, , 38 ,113-120

Swain A.K.;Sundaram M.M.;Rajurkar K.P. (11-09-2011. ) Study of coated microtools in electrochemical machining (ECM) .Transactions of the North American Manufacturing Research Institution of SME, , 39 ,358-368

Liu Y.;Zhao F.;Sundaram M.;Rajurkar K. (01-01-2010. ) Study on the surface integrity of machined tool in micro EDM .16th International Symposium on Electromachining, ISEM 2010, , 685-689

Dabholkar A.;Sundaram M. (12-05-2011. ) Experimental study of micro abrasive tool making by electroplating.ASME 2011 International Manufacturing Science and Engineering Conference, MSEC 2011, , 1 ,357-362 More Information

Mathew R.;James S.;Sundaram M. (12-01-2010. ) Experimental study of micro tools fabricated by electrochemical machining.ASME 2010 International Manufacturing Science and Engineering Conference, MSEC 2010, , 1 ,73-80 More Information

Mathew R.;Sundaram M. (07-01-2012. ) Modeling and fabrication of micro tools by pulsed electrochemical machining.Journal of Materials Processing Technology, , 212 (7 ) ,1567-1572 More Information

Swain A.K.;Sundaram M.M.;Rajurkar K.P. (04-01-2012. ) Use of coated microtools in advanced manufacturing: An exploratory study in electrochemical machinin.Journal of Manufacturing Processes, , 14 (2 ) ,150-159 More Information

Dabholkar A.;Sundaram M. (08-01-2012. ) Mathematical model for abrasive content estimation in a pulse-electroplated abrasive microtool.Journal of Manufacturing Processes, , 14 (3 ) ,366-371 More Information

Dabholkar A.;Sundaram M.M. (11-01-2012. ) Study of micro-abrasive tool-making by pulse plating using Taguchi method.Materials and Manufacturing Processes, , 27 (11 ) ,1233-1238 More Information

Yildiz Y.;Sundaram M.;Rajurkar K. (11-28-2012. ) White layer thickness formation in electro discharge machining of Beryllium-Copper alloys .Transactions of the North American Manufacturing Research Institution of SME, , 40 ,663-670

James S.;Sundaram M. (12-18-2012. ) A feasibility study of vibration-assisted nano-impact machining by loose abrasives using atomic forc.Journal of Manufacturing Science and Engineering, Transactions of the ASME, , 134 (6 ) , More Information

Yildiz Y.;Sundaram M.;Rajurkar K. (11-01-2012. ) Statistical analysis and optimization study on the machinability of beryllium-copper alloy in electr.Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture, , 226 (11 ) ,1847-1861 More Information

Sundaram M.M.;Liu Y.;Rajurkar K.P.;Zhao F. (04-22-2013. ) Study of sudden tool failure in micro electro discharge milling.International Journal of Manufacturing Research, , 8 (2 ) ,121-134 More Information

James S.;Sundaram M.M. (06-05-2013. ) A molecular dynamics study of the effect of impact velocity, particle size and angle of impact of ab.Wear, , 303 (1-2 ) ,510-518 More Information

Kamaraj A.;Sundaram M.;Mathew R. (01-01-2013. ) Ultra high aspect ratio penetrating metal microelectrodes for biomedical applications.Microsystem Technologies, , 19 (2 ) ,179-186 More Information

Yildiz Y.;Sundaram M.;Rajurkar K. (06-01-2013. ) Empirical modeling of the white layer thickness formed in electrodischarge drilling of beryllium-cop.International Journal of Advanced Manufacturing Technology, , 66 (9-12 ) ,1745-1755 More Information

Kamaraj A.;Dyer R.;Sundaram M. (12-01-2012. ) Pulse electrochemical micromachining of tungsten carbide.ASME 2012 International Manufacturing Science and Engineering Conference Collocated with the 40th North American Manufacturing Research Conference and in Participation with the Int. Conf., MSEC 2012, , 415-421 More Information

Rajurkar K.;Sundaram M.;Malshe A. (01-01-2013. ) Review of electrochemical and electrodischarge machining.Procedia CIRP, , 6 ,13-26 More Information

Billa S.;Sundaram M.;Rajurkar K. (12-01-2007. ) A study on the high aspect ratio micro hole drilling using ultrasonic assisted micro-electro dischar .Proceedings - ASPE Spring Topical Meeting on Vibration Assisted Machining Technology, ASPE 2007, , 40 ,32-36

Sundaram M.;Rajurkar K. (12-01-2006. ) Study on the performance of copper-graphite as tool material in micromachining by micro electro disc .Proceedings of the 21st Annual ASPE Meeting, ASPE 2006, ,

Alkhaleel A.;Sundaram M.;Rajurkar K.;Malshe A. (12-01-2007. ) Study of gap control and electrostatic force in nano electro machining .Proceedings of the 22nd Annual ASPE Meeting, ASPE 2007, ,

Sundaram M.;Hock Y.;Rajurkar K. (12-01-2005. ) A study of tool electrode materials and flushing techniques in micro EDM .Proceedings of the 20th Annual ASPE Meeting, ASPE 2005, ,

Cherku S.;Sundaram M.;Rajurkar K. (12-01-2008. ) Experimental study of micro ultrasonic machining process .Proceedings of the 23rd Annual Meeting of the American Society for Precision Engineering, ASPE 2008 and the 12th ICPE, ,

Siems D.;Sundaram M.;Rajurkar K. (12-01-2009. ) Reduction in surface roughness of high carbon steel using pulse electrochemical machining .Proceedings of the 24th Annual Meeting of the American Society for Precision Engineering, ASPE 2009, ,

Jui S.;Kamaraj A.;Sundaram M. (10-01-2013. ) High aspect ratio micromachining of glass by electrochemical discharge machining (ECDM).Journal of Manufacturing Processes, , 15 (4 ) ,460-466 More Information

Kamaraj A.;Sundaram M. (03-22-2013. ) Mathematical modeling and verification of pulse electrochemical micromachining of microtools.International Journal of Advanced Manufacturing Technology, , 68 (5-8 ) ,1055-1061 More Information

Jui S.;Kamaraj A.;Sundaram M. (12-01-2013. ) Fabrication of high aspect ratio micro holes in glass by micro electrochemical discharge machining .Transactions of the North American Manufacturing Research Institution of SME, , 41 ,95-104

Huang S.;Anand S.;Sundaram M.;Kumar M. (12-01-2013. ) EXPLORES: An integrated learning environment to produce industry ready graduates.Proceedings - Frontiers in Education Conference, FIE, , 1513-1515 More Information

Yildiz Y.;Sundaram M. (11-01-2011. ) Cryogenic machining of composites.Machining Technology for Composite Materials: Principles and Practice, , 365-393 More Information

Schulz M.J.;Ruff B.;Johnson A.;Vemaganti K.;Li W.;Sundaram M.M.;Hou G.;Krishnaswamy A.;Li G.;Fialkova S.;Yarmolenko S.;Wang A.;Liu Y.;Sullivan J.;Alvarez N.;Shanov V.;Pixley S. (09-01-2013. ) New Applications and Techniques for Nanotube Superfiber Development.Nanotube Superfiber Materials: Changing Engineering Design, , 33-59 More Information

Sarwade A.;Sundaram M.;Rajurkar K. (01-01-2010. ) Investigation of micro hole drilling in bovine rib using micro rotary ultrasonic machining .16th International Symposium on Electromachining, ISEM 2010, , 411-416

Kamaraj A.B.;Sundaram M.M. (01-01-2014. ) Reducing tool wear in micro electrochemical machining by cryogenic treatment.International Journal of Manufacturing Research, , 9 (3 ) ,333-344 More Information

James S.;Sundaram M. (12-01-2014. ) A study on the vibration induced transport of nanoabrasives in liquid medium.Powder Technology, , 268 ,150-157 More Information

Kamaraj A.;Sundaram M. (01-01-2015. ) Analytical and experimental study of electrochemical micromilling.International Journal of Manufacturing, Materials, and Mechanical Engineering, , 5 (2 ) ,1-16 More Information

Ingale H.;Sundaram M. (01-01-2014. ) Increasing the efficiency of thin film solar cells through surface texturing of flexible and lightwe .Transactions of the North American Manufacturing Research Institution of SME, , 42 (January ) ,228-237

Kamaraj A.;Jui S.;Cai Z.;Sundaram M. (10-26-2015. ) A mathematical model to predict overcut during electrochemical discharge machining.International Journal of Advanced Manufacturing Technology, , 81 (1-4 ) ,685-691 More Information

Shailendar S.;Sundaram M. (01-01-2016. ) A Feasibility Study of Localized Electrochemical Deposition Using Liquid Marbles.Materials and Manufacturing Processes, , 31 (1 ) ,81-86 More Information

James S.;Blake L.;Sundaram M. (01-01-2013. ) Modeling and experimental verification of nano positioning system for nanomanufacturing.International Journal of Manufacturing, Materials, and Mechanical Engineering, , 3 (4 ) ,1-13 More Information

Shailendar S.;Sundaram M. (01-01-2015. ) Corrosion study on liquid marble based localized electrochemical deposition on cold rolled steel.ASME 2015 International Manufacturing Science and Engineering Conference, MSEC 2015, , 1 , More Information

Ingale H.;Sundaram M. (10-01-2015. ) Surface wrinkling for increasing the short circuit current density of thin film solar cells deposite.Journal of Manufacturing Processes, , 20 ,397-405 More Information

Sundaram M. (01-01-2015. ) Hybrid machining processes.HandBook of Manufacturing Engineering and Technology, , 1109-1126 More Information

Brant A.;Sundaram M. (10-01-2015. ) A novel system for cloud-based micro additive manufacturing of metal structures.Journal of Manufacturing Processes, , 20 ,478-484 More Information

Hou G.;Su R.;Wang A.;Ng V.;Li W.;Song Y.;Zhang L.;Sundaram M.;Shanov V.;Mast D.;Lashmore D.;Schulz M.;Liu Y. (06-01-2016. ) The effect of a convection vortex on sock formation in the floating catalyst method for carbon nanot.Carbon, , 102 ,513-519 More Information

Alkhaleel A.;Sundaram M.;Rajurkar K.;Malshe A. (01-01-2007. ) Electro machining of nano grooves using the AFM .Proceedings of the 15th International Symposium on Electromachining, ISEM 2007, , 555-560

Kamaraj A.;Lewis S.;Sundaram M. (01-01-2016. ) Numerical Study of Localized Electrochemical Deposition for Micro Electrochemical Additive Manufactu.Procedia CIRP, , 42 ,788-792 More Information

Kolhekar K.;Sundaram M. (01-01-2016. ) A Study on the Effect of Electrolyte Concentration on Surface Integrity in Micro Electrochemical Dis.Procedia CIRP, , 45 ,355-358 More Information

Ali A.;Sundaram M. (01-01-2016. ) Experimental study of chemo-thermal micromachining of glass.ASME 2016 11th International Manufacturing Science and Engineering Conference, MSEC 2016, , 1 , More Information

Brant A.;Sundaram M.;Kamaraj A. (01-01-2015. ) Finite element simulation of localized electrochemical deposition for maskless electrochemical addit.Journal of Manufacturing Science and Engineering, Transactions of the ASME, , 137 (1 ) , More Information

Sundaram M.M.;Kamaraj A.B.;Kumar V.S. (01-01-2015. ) Mask-less electrochemical additive manufacturing: A feasibility study.Journal of Manufacturing Science and Engineering, Transactions of the ASME, , 137 (2 ) , More Information

James S.;Sundaram M. (01-01-2015. ) Modeling of material removal rate in vibration assisted nano impact-machining by loose abrasives.Journal of Manufacturing Science and Engineering, Transactions of the ASME, , 137 (2 ) , More Information

Shailendar S.;Sundaram M. (01-01-2016. ) Modeling of Deposition Height in Localized Electrochemical Deposition Using Liquid Marbles.Procedia Manufacturing, , 5 ,132-143 More Information

Brant A.;Sundaram M. (01-01-2016. ) A Novel Electrochemical Micro Additive Manufacturing Method of Overhanging Metal Parts without Relia.Procedia Manufacturing, , 5 ,928-943 More Information

James S.;Sundaram M. (08-01-2017. ) A Molecular Dynamics Simulation Study of Material Removal Mechanisms in Vibration Assisted Nano Impa.Journal of Manufacturing Science and Engineering, Transactions of the ASME, , 139 (8 ) , More Information

Kumar V.S.;Sundaram M.M. (06-01-2017. ) Experimental study of binding copper powders by electrochemical deposition.Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture, , 231 (8 ) ,1309-1318 More Information

Yildiz Y.;Sundaram M.M.;Rajurkar K.P.;Altintas A. (06-01-2017. ) Correlation of surface roughness and recast layer thickness in electrical discharge machining.Proceedings of the Institution of Mechanical Engineers, Part E: Journal of Process Mechanical Engineering, , 231 (3 ) ,414-424 More Information

Schulz M.;Hou G.;Ng V.;Rabiee M.;Cahay M.;Chaudhary S.;Lindley D.;Chauhan D.;Paine M.;Vijayakumar D.;Xu C.;Yin Z.;Haworth K.;Liu Y.;Sundaram M.;Li W.;Mast D.;Shanov V. (01-01-2017. ) Science to commercialization of carbon nanotube sheet and yarn .WSEAS Transactions on Applied and Theoretical Mechanics, , 12 ,41-50

Brant A.;Sundaram M. (01-01-2017. ) A Fundamental Study of Nano Electrodeposition Using a Combined Molecular Dynamics and Quantum Mechan.Procedia Manufacturing, , 10 ,253-264 More Information

Kamaraj A.;Shrestha H.;Speck E.;Sundaram M. (01-01-2017. ) Experimental Study on the Porosity of Electrochemical Nickel Deposits.Procedia Manufacturing, , 10 ,478-485 More Information

Kamaraj A.B.;Shaw V.;Sundaram M.M. (01-01-2015. ) Novel Fabrication of Un-coated Super-hydrophobic Aluminum via Pulsed Electrochemical Surface Modific.Procedia Manufacturing, , 1 ,892-903 More Information

Kumar V.;Sundaram M. (02-01-2018. ) A mathematical model for the estimation of hardness of electrochemical deposits.Proceedings of the Institution of Mechanical Engineers, Part E: Journal of Process Mechanical Engineering, , 232 (1 ) ,23-28 More Information

Kamaraj A.;Sundaram M. (04-01-2018. ) A study on the effect of inter-electrode gap and pulse voltage on current density in electrochemical.Journal of Applied Electrochemistry, , 48 (4 ) ,463-469 More Information

James S.;Sundaram M. (03-01-2015. ) Molecular dynamics simulation study of tool wear in vibration assisted nano-impact-machining by loos.Journal of Micro and Nano-Manufacturing, , 3 (1 ) , More Information

Ali A.;Sundaram M. (10-01-2018. ) Drilling of crack free micro holes in glass by chemo-thermal micromachining process.Precision Engineering, , 54 ,33-38 More Information

Sundaram M.;Kamaraj A.;Lillie G. (01-01-2018. ) Experimental Study of Localized Electrochemical Deposition of Ni-Cu Alloy Using a Moving Anode.Procedia CIRP, , 68 ,227-231 More Information

James S.;Sundaram M. (01-01-2018. ) Effects of water molecules on material removal behavior in Vibration Assisted Nano Impact-machining .Procedia Manufacturing, , 26 ,552-559 More Information

Sundaram M.;Drexelius A.;Kamaraj A. (01-01-2018. ) A study on the effect of interelectrode gap in the electrochemical additive manufacturing process.Machining Science and Technology, , More Information

Shockly M.;Duong N.;Ma J.;Lei S.;Jahan M.P.;Sundaram M. (07-01-2019. ) Numerical investigation of the effects of operating parameters in the vibration assisted nano impact.Journal of Manufacturing Processes, , 43 ,12-19 More Information

Kamaraj A.;Sundaram M. (06-19-2019. ) A mathematical model of the deposition rate and layer height during electrochemical additive manufac.International Journal of Advanced Manufacturing Technology, , 102 (5-8 ) ,2367-2374 More Information

Brant A.;Sundaram M. (03-01-2019. ) Molecular dynamics study of direct localized overpotential deposition for nanoscale electrochemical .Precision Engineering, , 56 ,412-421 More Information

Sundaram M.;Chen Y.J.;Rajurkar K. (01-01-2019. ) Pulse electrochemical discharge machining of glass-fiber epoxy reinforced composite.CIRP Annals, , 68 (1 ) ,169-172 More Information

Kolhekar K.;Sundaram M. (07-01-2018. ) Study of gas film characterization and its effect in electrochemical discharge machining.Precision Engineering, , 53 ,203-211 More Information

Duong N.;Ma J.;Jahan M.;Lei S.;Sundaram M. (01-01-2018. ) FEM investigation of phase transformation in vibration assisted nano impact machining by loose abras.ASME International Mechanical Engineering Congress and Exposition, Proceedings (IMECE), , 2 , More Information

Singh D.;Sundaram M.M.;Yadav V. (01-01-2014. ) Modeling and study of electrode profiles in pulsed micro electrochemical machining process.ASME 2014 International Manufacturing Science and Engineering Conference, MSEC 2014 Collocated with the JSME 2014 International Conference on Materials and Processing and the 42nd North American Manufacturing Research Conference, , 1 , More Information

Sundaram M.;Rajurkar K. (01-01-2010. ) Electrical and electrochemical processes.Intelligent Energy Field Manufacturing: Interdisciplinary Process Innovations, , 173-212 More Information

Manukyan N.; Kamaraj A.; Sundaram M. (01-01-2019. ) Localized electrochemical deposition using ultra-high frequency pulsed power.34 ,197-204 More Information

Kolhekar K.; Sundaram M. (11-01-2019. ) A multiphase simulation study of electrochemical discharge machining of glass.International Journal of Advanced Manufacturing Technology, , 105 (1-4 ) ,1597-1608 More Information

Kamaraj A.B.; Sundaram M. (01-01-2020. ) A mathematical model to predict the porosity of nickel pillars manufactured by localized electrochem.48 ,181-186 More Information

Chen Y.J.; Sundaram M. (01-01-2020. ) Experimental study on the mitigation of surface damages caused in electrochemical discharge machinin.Procedia CIRP, , 95 ,731-736 More Information

Brant A.; Sundaram M. (01-01-2021. ) Electrochemical additive manufacturing of graded NiCoFeCu structures for electromagnetic application.Manufacturing Letters, , More Information

Honors and Awards

2016 CEAS Research Award for Young Faculty

2015 NSF CAREER AWARD

2019 Excellence in Undergraduate Research Mentoring award

2018 Best Paper Award Best Paper Award at the 7th International and 28th All India Manufacturing Technology, Design and Research Conference 2018 (AIMTDR 2018), December 13–15, 2018, Chennai, India.

Keywords

Additive manufacturing, Electrochemical machining (ECM), Electrical discharge machining (EDM), Ultrasonic machining (USM), Micromachining, Abrasive machining, Nano manufacturing, Nontraditional manufacturing, FEM, Simulation, ANSYS, COMSOL, Machine tools, Automation, Metals

Courses Taught

20-MECH-354 MANUF PROCESSES I

Manufacturing Processes Level:Undergraduate

Micro and Nano Manufacturing Level:Both

Advanced Manufacturing Processes Level:Graduate

Nontraditional Manufacturing Processes Level:Graduate